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EV charging infrastructure installation with cable ducting and groundworks

EV charging infrastructure civil works guide

What civil engineering is involved at each charger power tier. Cable specs, substation thresholds, groundworks scope, and DNO connection timelines for UK installations.

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UK EV infrastructure: 2026 outlook

  • UK installed 3,028 new EV chargers in Q1 2026 (total: 119,080 across 46,107 locations)
  • Ultra-rapid chargers on track to exceed 5,000 nationwide by mid-2026
  • Megawatt charging for heavy-duty vehicles arriving 2026
  • Civil engineering scope increases dramatically above 50kW

Source: EV Infrastructure News

Charger tier scope calculator

Select a charger power tier, number of charge points, and site type to see the civil engineering scope.

Power supply

Total site load 200kW
Supply type Three-phase 80A+
Substation required Likely
DNO connection timeline 8-16 weeks

Cable and ducting

Cable type 35mm² SWA
Minimum duct size 100mm
Trench depth 600mm
Utility separation 100mm from comms

Groundworks scope

Foundation type Concrete plinth
Hardstanding Standard car park
Drainage Review existing
Ancillary ducting Lighting + CCTV

Civil works complexity

Rating Moderate
Key cost drivers DNO connection, trenching, substation compound
Typical civil works duration 4-8 weeks

Site layout reference dimensions

Typical space requirements for different hub sizes. Use as a starting point for feasibility assessments.

Small hub (4x 50kW)

Site area and bays

  • Minimum site area: ~200m² (parking bays + access)
  • Bay width: 2.7m standard, 3.6m accessible
  • Bay depth: 5.0m (car), 6.0m (with overhang space)
  • Aisle width: 6.0m minimum for two-way traffic

Infrastructure

  • Feeder pillar/switchgear compound: ~4m x 2m
  • Cable run from pillar to furthest bay: typically 20-40m

Medium hub (8x 150kW)

Site area and layout

  • Minimum site area: ~600m² (bays + island canopy + access)
  • Separate pedestrian access if canopy provided

Infrastructure

  • Substation compound: ~6m x 4m minimum (consult DNO)
  • HV cable route from boundary: varies by site

Large hub (12x 350kW or HGV depot)

Site area and access

  • Minimum site area: 1,200m²+ for cars, 2,500m²+ for HGVs
  • HGV turning circle: 20m minimum diameter
  • Separate car and HGV access preferred

Infrastructure

  • Substation: 8m x 6m+ (11kV or 33kV)
  • Drainage design for large hardstanding area (SuDS may be required)

Utility duct specification reference

Standard UK duct colours and separation distances based on NJUG Volume 1 guidelines. Always confirm with the local DNO and utility providers for site-specific requirements.

Utility Duct colour Minimum depth Min. separation from other ducts
Electricity (LV) Black 450mm (footpath), 600mm (road) 100mm from comms
Electricity (HV) Red 750mm (footpath), 900mm (road) 300mm from LV, 600mm from gas
Gas Yellow 450mm (footpath), 600mm (road) 600mm from electricity
Water Blue 750mm minimum 350mm from other services
Telecoms / data Green or grey 350mm (footpath), 450mm (road) 100mm from electricity
EV charging feeder Black (marked) 600mm typical As per LV/HV depending on voltage

Regulatory and delivery checklist

0 / 17 covered

Tick off each item as you confirm it for your project. Expand any item for more detail.

Planning and permissions

DNO and power supply

Civil engineering and groundworks

Accessibility and compliance

Practical notes

Things to keep in mind when planning EV charging civil works.

DNO timelines are indicative

Actual timelines depend on existing network capacity, required reinforcement, and DNO workload. In areas where the distribution network is already at capacity, reinforcement works can add 6-12 months to the programme. Request a budget estimate as early as possible.

Early DNO engagement for HV sites

For sites requiring HV connections (typically 150kW+ hubs), early engagement with the DNO is essential. Budget estimates are free and non-committal. They give you the information needed to make a business case before committing to detailed design. Some ICPs (Independent Connection Providers) can also provide competitive quotes for the connection works.

OZEV grant schemes

OZEV workplace and on-street grant schemes have specific technical requirements that may affect civil works scope. Eligible installations must meet particular power output, accessibility, and data-sharing criteria. Check GOV.UK OZEV grants for current eligibility and requirements before finalising your civil design.

PAS 1899:2022 accessibility standards

PAS 1899:2022 sets accessibility standards for public EV charging. If installing public chargers, the civil works (bay sizes, gradients, surface finishes, kerb detailing) must accommodate these requirements from the design stage. Retrofitting accessibility after installation is significantly more expensive than getting it right first time.

Built by Rospower Projects. We deliver civil engineering for EV charging infrastructure, renewable energy, and utility connections across the UK.

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